SMT Error Proofing System
The SMT error prevention system independently developed by dongguan zhishuo Internet technology co., ltd. is dedicated to the SMT production workshop to prevent errors in feeding and receiving operations and assist managers to control the production status in real time.
一、Implement error proofing methods：
Combining software and hardware, using barcode technology, the system automatically pairs engineering BOM materials with station table materials and actual operation materials.
二、Implement the key steps of error prevention：
1、Import the station table of the SMT machine with one key in the system, automatically compare the BOM of the system, and effectively prevent errors in the station table.
2、When feeding and receiving materials, the staff of the production line shall scan the station number on the machine with the scanning gun, and then scan the barcode label on the material. The system will automatically check whether the feeding is correct. Staff private receiving alarm stop line.
3、The station confirmed by the production line scanning will prompt the measured value on the IPQC computer, and the data measured by the IPQC will be transmitted to the system through the bridge instrument, and the system will automatically determine the measured result.
4、The production can be started only after all measured values of IPQC are passed.
三、Other benefits the system brings to the enterprise
1、Check the station position function to improve the speed of turning line (scanning the bar code on the material with PDA scanner gun can prompt the station number used by the material, scanning the station number on the machine can prompt the storage location of the material).
2、Scanning material can shorten the time of checking.
3、The system automatically generates production reports, saving the time of manual data collection and report filling.
4、Accurate production data can be displayed on the electronic kanban board in real time, which is convenient for managers to control the status of each production line.
5、The operation of each user after logging into the system has been recorded in detail, which is convenient for later tracing query.
6、Save IPQC manual operation, and directly save 1/2 IPQC personnel.
四、Our system technology highlights
1、The system can be connected with SMT (Fuji, yamaha, panasonic, samsung, Siemens, JUKI) and other SMT machines and test equipment, and can accurately obtain relevant data of equipment operation.
2、The system can be seamlessly integrated with the mainstream ERP system in the industry to avoid information island and get through the information flow of the enterprise.
3、To ensure the authenticity of production data, as the system collects real-time original data, there is no need to worry about the distortion of information, ensuring the timeliness and accuracy of production information.